When purchased without a feeder bowl, it is necessary to 'tune' the unit after the feeder bowl has been installed to obtain proper performance.To determine the tuning condition of a feeder bowl, the following steps should be followed:
Air Gap Adjustments
The air gap should be set wide enough to prevent striking of the armature and coil faces under normal operation. At the same time, the air gap should be set close enough so the feeder bowl will not exceed its current limitations as stamped on the name plate. Note: Too close will cause striking, too much gap will heat up the coil and lower maximum speed of the feeder bowl. The rule is as close as possible without striking.To adjust the air gap: use a set of ignition feeler gauges to ensure consistent spacing across the coil face (for the bowl, .030" for non-rectified or .060" for rectified; for the hopper, .045" for the in-line, .050"). Never open the air gap more than necessary as an excessive air gap draws more current and reduces the power of the electromagnet resulting in poor performance.
PROBLEM |
POSSIBLE CAUSE |
CORRECTION |
| UNIT HUMS BUT DOES NOT VIBRATE | Defective controller Controller not properly set |
Replace. Check to see controller is set properly for type of drive unit. R.C. Units - "Half Wave / 60" A.C. Units - "Full Wave /120" |
| UNIT STRIKING | Air gap set too close
|
Adjust spacing as close as possible without striking under load. Ensure armature and core faces are parallel across entire area. |
| Bowl or inline too close together | Move bowl back using the clearance in mounting feet of the bowl. |
| COIL HEATING UP - EXCESSIVE CURRENT DRAW | Air gap set too wide
|
Under normal operation coil will run warm but NEVER too hot to touch. Adjust air gap closer but not too close as to cause striking. |
| Improper tune on feeder bowl causing controller to be turned up too high | Tune drive unit. (See Tuning Section) |
| UNIT DOES NOT OPERATE | Lack of power supply to controller or
between controller and unit. Voltage and frequency not as per name plate. Coil burned out or grounded.
|
Check wiring, fuses, loose
components in Controller, etc. Correct as required.
or: |
| High level track sensor blocked. |
Clear interrupted signal. Check for damaged sensor. Check for dirty fibre optic sensor.
|
| FEEDER BOWL OPERATING BELOW CAPACITY - FEED RATE LOW BUT SPEED O.K. | Overloaded feeder bowl.
"Rate making" air jets broken or position changed |
See Operating and Installation
Section. Repair or replace as required. *Repairs should be performed by Crown. Unless otherwise specified air pressure should be set at 50 psi. Position properly and tighten.
|
| DECREASED FEEDER BOWL OUTPUT | Low voltage. Feeder bowl touching rigid surface. Defective or dirty leaf springs.
Feeder bowl or bowl mounting arm cracked Unit improperly tuned Air Gap set too wide Orienting features altered or damaged Bowl surface too smooth - eliminating friction needed to transfer parts |
Repair as required. Reposition correctly.
Ensure torqued to 140 inch-pounds. Repair or replace as required.
Adjust to correct. (See Air Gap Adjustment Section) Check for loose hardware and tighten. *Repairs should be performed by Crown. Grind bowl tracks and bowl bottom. (Call Crown first before performing such repair) |